Industries

Built in power plants. Ready for every industry.

We started in thermal power. The same physics, data and AI now serve solar parks, sugar mills, cement plants and process industries.

Thermal Power

Our home ground. The team has spent 27 years in operation, maintenance and commissioning of thermal units. PlantAI Thermal covers the turbine, boiler, condenser, feedwater system and emissions.

  • Heat rate and boiler efficiency
  • Turbine vibration and bearing health
  • Boiler, condenser and feedwater anomalies
  • Trip analysis and diagnostics
  • CEMS emission compliance
PlantAI Thermal

Combined Cycle & Gas

Combined-cycle plants cycle hard. We monitor gas turbine, HRSG and steam turbine performance together and track the life used by every start.

  • GT and HRSG performance
  • Start-up and cycling life monitoring
  • Steam turbine anomaly detection
  • What-if on ambient and load
PlantAI Thermal

Solar & Storage

PlantAI Solar monitors every string, inverter, transformer and battery container, and explains every lost MWh to IEC 61724-1.

  • Plant SCADA and live single-line diagram
  • String and SCB fault detection
  • PR, CUF and loss attribution
  • BESS state of charge and dispatch
PlantAI Solar

Sugar & Cogeneration

Sugar-mill cogeneration plants must be ready for a short, intense season. PlantAI Cogen tracks steam and power balance, guides start-ups and keeps emissions in check.

  • Steam and power balance
  • Boiler start-up advisor
  • Specific steam consumption
  • Emissions monitoring
PlantAI Cogen

Cement

Cement plants run energy-intensive processes alongside waste-heat-recovery and captive power units. We build models for specific energy, equipment health and WHR performance.

  • Waste heat recovery performance
  • Specific power and heat consumption
  • Fan, mill and motor condition monitoring
  • Captive power plant optimisation
Custom AI & IoT services

Biomass & Waste-to-Energy

Variable fuel quality makes biomass plants hard to run efficiently. PlantAI Cogen collects plant data, benchmarks performance and predicts problems from fouling and wear.

  • Fuel-to-steam efficiency
  • Fouling and slagging indicators
  • Predictive maintenance
  • Multi-site head-office view
PlantAI Cogen

Transformers & T&D

PlantAI Transformer tracks winding hot-spot, cooling and dissolved gases across the fleet, so you can plan maintenance on condition.

  • IEC 60076-7 thermal modelling
  • DGA interpretation
  • Cooling performance
  • Fleet condition reports
PlantAI Transformer

Steel & Process Industries

Any plant with sensors, a historian and critical rotating equipment can benefit. We adapt our anomaly, diagnostics and IoT stack to your process.

  • Rotating equipment health
  • Utility and energy optimisation
  • IoT retrofits for unmonitored assets
  • Custom AI models
Custom AI & IoT services

Don't see your industry?

If your plant has sensors and critical equipment, we can build a model for it. Tell us about your process.