PlantAI Thermal
Turbine, boiler and balance-of-plant intelligence: efficiency, anomaly detection, diagnostics and what-if simulation on your own historian data.
PlantAI Thermal reads the data your DCS and historian already record and turns it into engineering answers. It calculates boiler efficiency and heat rate with real steam tables and OEM correction curves. Machine-learning models trained on your unit’s healthy operation flag drift in the boiler, condenser, feedwater system and turbine bearings long before an alarm. Every result shows the method behind it, so your engineers can check it.
What's inside.
KPI Monitor
Live turbine speed, load, steam conditions, bearing vibration and metal temperatures against alarm and trip limits.
Combustion Advisor
Boiler efficiency (ASME input-output method) and turbine heat rate with ranked setpoint recommendations for air flow and O₂.
What-If Simulator
Heat-balance model on OEM design and correction curves. See the cost of off-design steam temperature, condenser pressure or make-up water in ₹ per hour.
Anomaly Detection
Separate ML models for boiler, condenser, feedwater and vibration, trained on your unit’s healthy days and scored every day.
Diagnostics Engine
Rule-based fault inference, trip sequence reconstruction, limit violations and an AI-written engineer narrative.
Predictive Maintenance
Degradation rate per equipment indicator with a maintenance history log that becomes training labels for remaining-life models.
Life Monitoring
Start/stop and ramp cycling counts with hoop-stress screening of main steam and reheat headers.
Emission Monitoring
NOx, SOx, CO, particulate and mercury against your consent-letter limits, with exceedance minutes.
Plant Knowledge AI
Ask questions of your O&M manuals, P&IDs and heat balance diagrams. Runs on a local LLM so documents never leave site.
See it in action.
Click any screen to enlarge it. Values shown are from demonstration and simulated datasets.
Want to see PlantAI Thermal on your plant?
Share a sample of your historian data and our engineers will show you what the models find on your own unit.