Sugar cogeneration, biomass & captive plants

PlantAI Cogen

Plant intelligence for sugar-mill cogeneration and biomass plants: KPIs, start-up advisor, emissions, trends and an AI assistant on your documents.

Overview

PlantAI Cogen brings the PlantAI Thermal engine to smaller captive and cogeneration plants. Site collectors read Modbus, OPC UA and MQTT into a plant historian, and a head-office view combines several sites. Operators get a start-up advisor, live KPIs and emissions, and an AI assistant that answers from the plant’s own manuals.

Modules

What's inside.

01

KPI Dashboard

Steam generation, power export, bagasse/biomass consumption and specific steam consumption.

02

Start-up Advisor

Step-by-step guidance and checks for boiler light-up and turbine rolling.

03

Emissions (CEMS)

Stack emissions against configured limits, with exceedance tracking.

04

Trend Viewer

Fast trends across any tags, with overlays and export.

05

AI Assistant

RAG chat over manuals and SOPs, on a local model or in the cloud.

06

Data Collection

Modbus TCP, OPC UA and MQTT collectors feeding a site historian and head-office platform.

Want to see PlantAI Cogen on your plant?

Share a sample of your historian data and our engineers will show you what the models find on your own unit.